Crane safety relies on a foundation of thorough, routine inspections. From daily pre-use walkarounds to post-incident evaluations, inspections play a vital role in keeping workers safe and equipment functioning properly.

Why Crane Inspections Matter

• Preventing Accidents: Inspections help identify hazards before they become incidents.
• Regulatory Compliance: Regular inspections ensure alignment with OSHA and ANSI standards, helping avoid penalties.
• Equipment Longevity: Early detection of wear and damage can reduce unplanned downtime and repair costs.
• Worker Safety: A properly maintained crane helps protect everyone on the jobsite.

Types of Inspections

• Pre-Operational: Daily checks to spot any immediate safety concerns.
• Frequent: Conducted weekly or monthly, these focus on components subject to regular wear.
• Periodic: Scheduled quarterly or annually as required by OSHA or the manufacturer.
• Post-Incident: Performed after accidents or repairs to ensure the crane is safe to return to service .

What to Inspect

• Structural Components: Examine the boom, jib, and tower for cracks, deformation, or corrosion.
• Mechanical Systems: Test hoisting, slewing, and travel functions for smooth, safe operation.
• Electrical Systems: Check wires, controls, and switches for wear, fraying, or faults.
• Safety Devices: Verify that limit switches, overload protections, and brakes are working properly.
• Load Handling Gear: Inspect hooks, ropes, and chains for signs of damage or fatigue.
• Fluids: Confirm proper hydraulic and lubrication levels and look for leaks.

Best Practices

• Use Qualified Inspectors: Ensure inspections are done by trained and certified personnel.
• Follow Manufacturer Guidelines: Use the inspection schedules and checklists specific to the crane.
• Keep Records: Maintain detailed documentation, especially for periodic inspections.
• Use Technology: Digital tools and mobile apps can simplify inspections and recordkeeping.
• Train Continuously: Regularly update crews on inspection procedures and regulatory changes .

The Final Lift

Inspections are a critical step in crane safety. They help prevent accidents, reduce downtime, and support compliance.

How does your crew make inspections part of the daily routine?

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